Medical technology

Medical progress requires not only innovative ideas, but also the right production processes, technologies and software to turn them into reality efficiently and cost-effectively. As soon as the “Proof of Concept” has been achieved and prototypes and small series have successfully passed the initial research studies, cost-effective and scalable production processes must be available for the market launch at the latest. Our aim is to accelerate the market launch of your products by integrating them into your development processes at an early stage. In doing so, we always keep an eye on regulations and safety criteria.

The trend in medical technology towards smaller, lighter, intelligent and personalized medical devices is benefiting from software developments, the use of artificial intelligence, device communication and automated production technologies.

From head to toe –
our offer for the medical technology industry

High-tech medical products guarantee a higher quality of life in an aging society. The ongoing development of production and metrological processes ensures that new medical products are ready for the market faster and more cost-effectively.

 

Producing implants in series

We continue to develop milling and 3D printing technologies for individual and high-performance prostheses and medical implants.

Take a look at the technologies:

 

Diagnostic systems and procedures

With the latest diagnostic procedures such as OCT or high-speed microscopy, we support you in quickly and efficiently recording and automatically evaluating important health parameters.

We are researching the following technologies:

 

Medical instruments and aids

Together with experts from neighboring disciplines, we find solutions to produce innovative minimally invasive instruments and medical aids cost-effectively and in large quantities.

 

Technology, quality and data management

We investigate the use of new and proven technologies for the manufacture of medical technology products and work with you to develop individual system solutions for your production facility.

Already implemented for medical technology

Illustration eines Hüftgelenk Implantats
© Alex Mit/stock.adobe.com

In an aging society, endoprostheses are becoming increasingly relevant. Bioactive, anti-inflammatory surface coatings enable these implants to function without complications. This means that patients not only regain their unrestricted freedom of movement after an operation, but also benefit from short recovery times.

At Fraunhofer IPT, we research the manufacture of biotechnological and medical technology products in order to optimally adapt implants to the needs of the patient and to ensure reliable interaction between the human body and the technical product.

3D-printed breast implants

Development of a fully automated production system for controlled, efficient and cost-effective additive manufacturing of breast implants.

Coating for endoprostheses

Biologically active coatings for hip revision endoprostheses that control inflammation on the implant surface and promote bone regeneration.

Magnesium cranial implants

The "AdPro" project aims to develop a process chain for biologically resorbable magnesium implants using the example of cranial implants. This includes additive manufacturing using binder jetting and post-processing by milling.

Medizinerin mit MNS-Maske
© PantherMedia / Kzenon

Construction of a production line for MNS masks in just five weeks

The lack of MNP masks (mouth and nose protection) during the coronavirus pandemic made it difficult to provide standard care in the healthcare sector and combat the pandemic. Together with IBF Automation GmbH from Freudenberg, we therefore set up a production plant for MNP masks in Germany on behalf of Moss GmbH from Lennestadt in the Sauerland region.

To this end, we drew on Moss GmbH's existing design plans and made use of the Fraunhofer IPT and IBF Automation's many years of expertise in the field of special machine construction and automation.

Micro pullwinding system for the continuous production of fiber-reinforced plastic profiles
© Fraunhofer IPT
Micro pullwinding system for the continuous production of fiber-reinforced plastic profiles

Multifunctional CFRP puncture needle for MRI operations

By using fiber-reinforced plastic instruments in magnetic resonance imaging (MRI), image interference can be avoided, enabling more precise and patient-friendly minimally invasive diagnosis and treatment of soft tissue structures. We at the Fraunhofer IPT have developed a multifunctional puncture needle made of carbon fiber-reinforced plastic (CFRP) that can be imaged completely free of interference in MRI. The fiber-reinforced plastic makes the needle stiffer and stronger than conventional metal needles. It is manufactured using a micropultrusion process that has been validated at the Fraunhofer IPT and made ready for series production.

The project team has developed a triple-lumen puncture needle with an outer diameter of just 1200 μm, offering three working channels with inner diameters of 272 μm, 312 μm and 612 μm. The cutting tip enables direct placement of the needle in human tissue, while the biocompatible surface coating provides additional patient protection. The three working channels allow the simultaneous use of minimally invasive surgical instruments such as endoscopes and lasers. The third working channel is also used to introduce irrigation fluids. Thanks to standardized connections, such as Luer-Lock adapters, the puncture needle can be easily connected to standard medical devices. Our experts have also developed a single-lumen puncture needle with an outer diameter of 800 μm and an inner lumen of 312 μm.

Your benefits of working with us

Access to latest technologies

We always stay at the cutting edge of the latest developments in production technology and adapt them specifically to meet the strict requirements of medical technology.

Optimizing your production processes

With our expertise in process optimization, we work with you to define efficient, scalable and cost-effective production processes that are specifically tailored to the complexity and requirements of your products.

Accelerating the market launch

Our support in the development phase of your products helps to shorten the time to market and meet regulatory requirements.

Developing innovative solutions

We support you in integrating the latest sensor technologies and intelligent systems to improve the functionality and data processing of your products.

Stay informed!

 

Latest publications

How can manufacturers of medical technology products produce efficiently, flexibly and cost-effectively? Automation and data analysis make it possible. Find out more in our latest publications.

 

Medical technology on the move

Experience medical technology developments in action. Take a look at our latest videos on YouTube.

 

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